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FLT series | TKK Corporation


FLT series

SHUT-OFF VALVE MECHANISM

The Fuji shut-off valve and piston design provides the benefit of stable shut-off and torque levels. The design ensures smooth movement of the piston
which means oil pressure is transmitted precisely to the shut-off valve. In effect – both the accuracy and consistency of the tightening torque is improved
greatly. For the low air pressure operation 0.4-0.5 MPa (4-5 bar), low pressure models (-L) are provided with special design optimizing oil flow from relief
valve. Thanks to this design, even low oil pressure can be transmitted exactly to the shut-off valve.

Plunger Mechanism

Plunger Mechanism provides the benefit of improved Torque Accuracy.
For control of low torque, the oil pressure applied to the piston is maintained at a low level and improves torque control. To ensure high accuracy control
of low torque, the plunger mechanism is utilised to deliver troque accurately. Oil leakage is prevented within the mechanism via a passage in the plunger
which is designed to accommodate changes in oil pressure when the pulse is generated. Consequently, torque and tightening accuracy stability
are maintained.

Accumulator Mechanism

The Accumulator functions to compensate against the sudden rise of oil pressure when tightening a hard joint. Torque scatter and error is minimised.
As the oil temperature increases during consecutive tightening, the accumulator takes in the expanded volume of oil to maintain a consistent oil
volume in the pulse unit. This ensures high tightening torque accuracy

ENVIRONMENT FRIENDLY D

To reduce effects on the environment and environmental energy during the life cycle of the tool, no paint is applied to the body of the tool. Consequently,
the effect of paint peeling is eliminated. The full cover protector is designed as standard.

Ergonomic Design

Compared with conventionnal tools, weight is kept to a minimum. The grip handle size is optimised to
provide enhanced levels of operator comfort. This special grip also absorbs vibration more effectively.
Furthermor, reduced noise and vibration levels are standard with the FLT series due to the optimised
dimensions.

Standard Models (square drive – bit shank) Sq. 9.5 mm (3/8″) ~ 19 mm (3/4″) – Hex. 6.35 (1/4″)

Global specifications

Model Recommended Torque Range Type Free Speed Square Drive Size / Bit Shank Size Overall Length(without socket) Weight(without socket) Air Consumption(at Load) Air Hose Size
N.m ft.lb min-1 mm in mm in kg lb m3/min ft3/min mm in
FLT-4SD 5.5 – 11 4.1 – 8.1 Straight 5,500 Hex 6.35 Hex 1/4 221.5 8.72 0.88 1.94 0.35 12.4 6.3 1/4
FLT-4D 5 – 12 3.7 – 8.9 Pistol 6,200 Hex 6.35 Hex 1/4 181 7.13 0.97 2.14 0.4 14.1 6.3 1/4
FLT-5SD 11 – 20 8.1 – 14.8 Straight 6,400 Hex 6.35 Hex 1/4 221.5 8.72 0.88 1.94 0.36 12.7 6.3 1/4
FLT-5D 11 – 22 8.1 – 16.2 Pistol 6,500 Hex 6.35 Hex 1/4 181 7.13 0.97 2.14 0.45 15.9 6.3 1/4
FLT-6SD 21 – 30 15.5 – 22.1 Straight 5,800 Hex 6.35 Hex 1/4 234 9.21 0.95 2.1 0.42 14.8 9.5 3/8
FLT-6D 19 – 28 14.0 – 20.7 Pistol 6,300 Hex 6.35 Hex 1/4 193 7.6 1 2.21 0.55 19.4 9.5 3/8
FLT-4S-1 5.5 – 11 4.1 – 8.1 Straight 4,300 Sq 9.5 Sq 3/8 222 8.74 0.88 1.94 0.33 11.7 6.3 1/4
FLT-4-2 5 – 12 3.7 – 8.9 Pistol 6,200 Sq 9.5 Sq 3/8 180.5 7.11 0.97 2.14 0.4 14.1 6.3 1/4
FLT-5S-1 11 – 20 8.1 – 14.8 Straight 6,400 Sq 9.5 Sq 3/8 222 8.74 0.88 1.94 0.36 12.7 6.3 1/4
FLT-5-2 11 – 24 8.1 – 17.7 Pistol 6,500 Sq 9.5 Sq 3/8 180.5 7.11 0.97 2.14 0.45 15.9 6.3 1/4
FLT-6S-1 21 – 30 15.5 – 22.1 Straight 5,800 Sq 9.5 Sq 3/8 234 9.21 0.95 2.1 0.42 14.8 9.5 3/8
FLT-6-2 22 – 35 16.2 – 25.8 Pistol 6,300 Sq 9.5 Sq 3/8 192.5 7.58 1 2.21 0.55 19.4 9.5 3/8
FLT-7-2 30 – 50 22.1 – 37.0 Pistol 6,100 Sq 9.5 Sq 3/8 189.5 7.46 1.1 2.43 0.6 21.2 9.5 3/8
FLT-9-2 45 – 85 33.2 – 63.0 Pistol 5,300 Sq 12.7 Sq 1/2 209 8.23 1.6 3.53 0.68 24.0 9.5 3/8
FLT-11-2 70 – 120 51.6 – 88.9 Pistol 5,000 Sq 12.7 Sq 1/2 217.5 8.56 1.85 4.08 0.8 28.2 9.5 3/8
FLT-13-2 110 -150 81.1 – 111 Pistol 3,400 Sq 12.7 Sq 1/2 227.5 8.96 2.1 4.63 0.85 30.0 9.5 3/8
FLT-20S-1 200 – 400 148 – 296 Straight 2,500 Sq 19.0 Sq 3/4 405 15.9 8.8 19.4 1.3 45.9 12.7 1/2

Tool selection guide
Standard models

Model Bolt Size Normal type CD reporting type
Square Drive Retainer Driver Bit Size Square Drive Retainer Driver Bit Size
mm P (Hole) BF (Pin) Short (-1) (-2) Long (-10) (-20) P (Hole) BF (Pin) Short (-1) (-2)
FLT-4SD-1 M5 – M6 541 207 1809
FLT-4SD-10 M5 – M6 541 207 1810
FLT-4D-2 M5 – M6 541 210 3904   541 210 3906
FLT-5SD-1 M6 – M8 541 207 1834
FLT-5SD-10 M6 – M8 541 207 1835
FLT-5D-2 M6 – M8 541 210 3916 541 210 3918
FLT-6SD-1 M8 541 207 1860
FLT-6SD-10 M8 541 207 1861
FLT-6D-2 M8 541 210 3928 541 210 3930
FLT-4S-1 M5 – M6 541 206 0694 541 206 0695
FLT-4-2 M5 – M6 541 210 3898 541 210 3899 541 210 3901 541 210 3902
FLT-5S-1 M6 – M8 541 206 0696 541 206 0697  
FLT-5-2 M6 – M8 541 210 3910 541 210 3911 541 210 3913 541 210 3914
FLT-6S-1 M8 541 206 0698 541 206 0699
FLT-6-2 M8 541 210 3922 541 210 3923 541 210 3925 541 210 3926
FLT-7-2 M8 – M10 541 210 3934 541 210 3935 541 210 4262 541 210 3938
FLT-9-2 M10 – M12 541 210 3940 541 210 3941 541 210 3943 541 210 3944
FLT-11-2 M10 – M12 541 210 3946 541 210 3947 541 210 3949 541 210 3950
FLT-13-2 M12 – M14 541 210 3952 541 210 3953 541 210 3955 541 210 3956
FLT-20S-1 M16 – M20 541 205 3010

pulse wrenches

CE certified models

Model Bolt Size Normal type CD reporting type
Square Drive Retainer Driver Bit Size Square Drive Retainer Driver Bit Size
mm P (Hole) BF (Pin) Short (-1) (-2) Long (-10) (-20) P (Hole) BF (Pin) Short (-1) (-2) Long (-10) (-20)
FLT-4D-2 M5 – M6 541 210 4011 541 210 4173  
FLT-5D-2 M6 – M8 541 210 4018 541 210 4180
FLT-6D-2 M8 541 210 4024 541 210 4186
FLT-4-2 M5 – M6   541 210 4008 541 210 4172
FLT-7-2 M8 – M10 541 210 4027
FLT-9-2 M10 – M12 541 210 4030
FLT-11-2 M10 – M12 541 210 4034
FLT-20S-1 M16 – M20 541 207 1785

For CE region availability of non CE models, please inquire to your Fuji representative

NPT models

Model Bolt Size Normal type CD reporting type
Square Drive Retainer Driver Bit Size Square Drive Retainer Driver Bit Size
mm P (Hole) BF (Pin) Short (-1) (-2) Long (-10) (-20) P (Hole) BF (Pin) Short (-1) (-2) Long (-10) (-20)
FLT-4D-2 M5 – M6 541 210 4012 541 210 4174
FLT-4D-20 M5 – M6 541 210 4014 541 210 4176
FLT-5D-2 M6 – M8 541 210 4019 541 210 4181
FLT-5D-20 M6 – M8 541 210 4020 541 210 4183
FLT-6D-2 M8 541 210 4025 541 210 4187
FLT-6D-20 M8 541 210 4026 541 210 4189
FLT-5-2 M6 – M8 541 210 4016
FLT-6-2 M8   541 210 4022
FLT-7-2 M8 – M10 541 210 4028
FLT-11-2 M10 – M12 541 210 4035
FLT-13-2 M12 – M14 541 210 4061

For possibility of NPT inlet for other models, please inquire to your Fuji representative.

For the low air pressure operation 0.4-0.5 MPa (4-5 bar), low pressure models (-L) are provided with special design optimizing
oil flow from relief valve. This design enables acurate and consistent tightening.

low pressure models

pulse wrenches

Global specifications

Model Recommended Torque Range Type Free Speed Square Drive Size / Bit Shank Size Socket Retainer Overall Length(without socket) Weight(without socket) Air Consumption(at Load) Air Hose Size
N.m ft.lb min-1 mm in mm in kg lb m3/min ft3/min mm in
FLT-4D 4.5 – 8 3.3 – 5.9 Pistol 4,900 Hex 6.35 Hex 1/4 Bit Shank (Hex) 181 7.13 0.97 2.14 0.3 10.6 6.3 1/4
FLT-5D 8 – 16 5.9 – 11.8 Pistol 5,200 Hex 6.35 Hex 1/4 Bit Shank (Hex) 181 7.13 0.97 2.14 0.35 12.4 6.3 1/4
FLT-5SD 10 – 18 7.4 – 13.3 Straight 5,100 Hex 6.35 Hex 1/4 Bit Shank (Hex) 221.5 8.72 0.88 1.94 0.25 8.9 6.3 1/4
FLT-6D 14 – 22 10.3 – 16.2 Pistol 5,700 Hex 6.35 Hex 1/4 Bit Shank (Hex) 193 7.6 1 2.21 0.4 14.2 9.5 3/8
FLT-6SD 19 – 27 14.0 – 19.9 Straight 5,100 Hex 6.35 Hex 1/4 Bit Shank (Hex) 233.5 9.19 0.95 2.1 0.28 10.0 9.5 3/8
FLT-4-2L 4.5 – 10.0 3.3 – 7.4 Pistol 4,900 Sq 9.5 Sq 3/8 Hole (P-Anvil) 180.5 7.11 0.97 2.14 0.3 10.6 6.3 1/4
FLT-5S-1L 10 – 18 7.4 – 13.3 Straight 5,100 Sq 9.5 Sq 3/8 Hole (P-Anvil) 221.5 8.72 0.88 1.94 0.22 7.8 6.3 1/4
FLT-5-2L 10 – 18 7.4 – 13.3 Pistol 5,200 Sq 9.5 Sq 3/8 Hole (P-Anvil) 180.5 7.11 0.97 2.14 0.3 10.6 6.3 1/4
FLT-6S-1L 19 – 27 14.0 – 19.9 Straight 5,100 Sq 9.5 Sq 3/8 Hole (P-Anvil) 221.5 8.72 0.95 2.1 0.22 7.8 9.5 3/8
FLT-6-2L 12 – 26 8.9 – 19.2 Pistol 5,700 Sq 9.5 Sq 3/8 Hole (P-Anvil) 192.5 7.58 1 2.21 0.4 14.2 9.5 3/8
FLT-7-2L 24 – 45 17.7 – 33.2 Pistol 5,400 Sq 9.5 Sq 3/8 Hole (P-Anvil) 189.5 7.46 1.1 2.43 0.5 17.6 9.5 3/8
FLT-9-2L 45 – 75 33.2 – 55.3 Pistol 4,200 Sq 12.7 Sq 1/2 Hole (P-Anvil) 209 8.23 1.6 3.53 0.58 20.6 9.5 3/8
FLT-11-2L 65 – 110 47.9 – 81.1 Pistol 4,100 Sq 12.7 Sq 1/2 Hole (P-Anvil) 217.5 8.56 1.85 4.08 0.65 23.0 9.5 3/8
FLT-13-2L 80 – 125 59.0 – 92.2 Pistol 3,300 Sq 12.7 Sq 1/2 Hole (P-Anvil) 227.5 8.96 2.1 4.63 0.7 24.7 9.5 3/8

Tool selection guide
Standard models

Model Bolt Size Normal type CD reporting type
Square Drive Retainer Driver Bit Size Square Drive Retainer Driver Bit Size
P (Hole) BF Short (-1) (-2) Long (-10) (-20) P (Hole) BF Short (-1) (-2) Long (-10) (-20)
FLT-4D-20L M5 – M6 541 210 4215
FLT-4D-2L M5 – M6 541 210 4213 541 210 4255
FLT-5D-20L M5 – M6 541 210 4222
FLT-5D-2L M5 – M6 541 210 4220 541 210 4258
FLT-6D-20L M6 – M8 541 210 4229
FLT-6D-2L M6 – M8 541 210 4227 541 210 4261
FLT-4-2L M5 – M6 541 210 4210 541 210 4211 541 210 4253 541 210 4254
FLT-5-2 M6 – M8 541 210 4217 541 210 4218 541 210 3913 541 210 4257
FLT-6-2L M6 – M8 541 210 4224 541 210 4225 541 210 4259 541 210 4260
FLT-7-2L M8 – M10 541 210 4231 541 210 4232 541 210 4262 541 210 4263
FLT-9-2L M10 – M12 541 210 4234 541 210 4235 541 210 4264 541 210 4265
FLT-11-2L M10 – M12 541 210 4237 541 210 4238 541 210 4266 541 210 4267
FLT-13-2L M12 – M14 541 210 4240 541 210 4241 541 210 4268 541 210 4269

CE region availability of non CE models, please inquire to your Fuji representative. For possibility of NPT inlet for other models, please inquire to your Fuji representative.
pulse wrenches