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PCF Metering System | TKK Corporation


PCF Metering System

Precision Continuous Flow Metering and Dispense System. Advanced closed-loop technology assures a precise, continuous flow of material.

Reduces material waste with superior flow control

Used in conjunction with a material supply system and robotics platform, the Graco PCF Metering System assures a precise, continuous flow of material. Closed-loop technology provides real-time adjustments for changes in material temperatures, viscosities, dispense rates or robot speeds – providing your operation with a highly precise, continuous dispense. System components include: Advanced Display Module, Fluid Plate, Graco CAN Cable and Gateway.

Handles a range of materials:

  • Ambient, warm melt and hot melt materials to 400°F (204°C)
  • Low to high viscosity materials
  • Unlimited volume
PCF

For drivetrain gasketing, the Graco Dispense Analyzer helps you find and correct the smallest of errors – before your customers find them for you. Learn more!

Features

PCF
The next generation of precision metering

  • Closed-loop “real-time” control ensures a precise, continuous dispense – improves part quality and reduces material waste
  • Intuitive user interface simplifies setup, reduces training time
  • Integrated USB interface for easy data downloads – allows for further analysis of process data
  • Multiple gun capabilities for additional productivity – lets you program up to four guns
  • Compact modular design – easy to install, integrate and maintain
  • Low cost of ownership – fewer wear parts compared to shot meters

Specification

PCF
Minumum Flow Rates 25 cc/min with high-resolution (ambient) helical flow meter, 50 cc/min with heated helical flow meter
Maximum Flow Rates 7500 cc/min with high-resolution (ambient) helical flow meter, 22,500 cc/min with heated helical flow meter, 37,500 cc/min with separate flow meter
Minimum Fluid Working Pressure (at regulator outlet) 0.7 MPa/7.0 bar
Air Supply Pressure Range 0.4 – 0.8 MPa/4.1 – 8.3 bar, 10 Micron filtration required
Fluid Filtration Required 500 micron minimum
Viscosity Range of Fluids 10000 to 1000000 cps with helical flow meter
Minimum Dispensed Shot Size 3 cc with high-resolution (ambient) helical flow meter, 6 cc with heated helical flow meter
Wetted Parts (meters and fluid plates) 303, 304, 321, 17-4 stainless steel, tungsten carbide, PTFE, steel, fluoroelastomer
Power Supply Voltage Range 100-240 Vac, 50-60 Hz, single phase
Operating Humidity Range 0 – 90% non-condensing
Operating Temperature Range
Control Center 4°C to 49°C
Heated Fluid Plate 4°C to 204°C
204 CAmbient Fluid Plate 4°C to 49°C
Power Requirements
100-240 Vac full load 1.4A, fuse rating-2.5A
240 Vac full load-4A, fuse rating-4A
Maximum Fluid working pressure
Feed Pressure to Fluid Plate (cartridge regulator) 41.1 MPa/414 bar
Feed Pressure to Fluid Plate (mastic regulator) 34.5 MPa/345 bar
At regulator outlet 31.0 MPa/310 bar
At regulator outlet with electric heat components 24.1 MPa/241 bar