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MJB-EGR | TKK Corporation


MJB-EGR


Flexible Coupling – Jaw – type (Bushing)

Dimension Drawing

Dimensions/Specifications/CAD

Part Number A L W B C M Number of bolts M’ Wrench Torque (N・m)
MJB-40-EGR 40 25 66 12 2 M4 6 M4 4
MJB-55-EGR 55 30 78 14 2 M5 4 M5 8.5
MJB-65-EGR 65 35 90 15 2.5 M5 8 M5 8.5
MJB-80-EGR 80 45 114 18 3 M6 8 M6 14
MJB-95-EGR 95 50 126 20 3 M8 8 M8 35
Part Number Max. Bore Diameter (mm) Rated Torque* (N・m) Max. Torque* (N・m) Max. Rotational (min-1) Static Torsional Stiffness (N・m/rad) Max. Lateral Misalignment (mm) Max. Angular Misalignment (?) Max. Axial Misalignment (mm) Sleeve Hardness Mass** (g)
MJB-40-EGR 20 4.9 9.8 23000 380 0.15 1 0~+1.2 A80 400
MJB-55-EGR 28 17 34 17000 1400 0.2 1 0~+1.4 A80 800
MJB-65-EGR 38 46 92 14000 2800 0.2 1 0~+1.5 A80 1100
MJB-80-EGR 45 95 190 11000 3200 0.2 1 0~+1.8 A80 2300
MJB-95-EGR 50 130 260 10000 3600 0.2 1 0~+2.0 A80 4000

* Correction of rated torque and max. torque due to load fluctuation is not required.
However, if ambient temperature exceeds 30?, be sure to correct the rated torque and max. torque with temperature correction factor shown in the following table. The allowable operating temperature of MJB is -20? to 60?.
** These are values with max. bore diameter
.

Part Number Stock Bores D1-D2
8 9.525 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50
MJB-40-EGR
MJB-55-EGR
MJB-65-EGR
MJB-80-EGR
MJB-95-EGR

All products are provided with hex socket head cap screw.
Recommended dimensional allowances of applicable shaft diameter are h6 and h7.

Material/Finish

MJB
Hub S45C Ferrosoferric oxide film
Outer ring S45C Ferrosoferric oxide film
Sleeve Polyurethane
Hex Socket Head Cap Screw SCM435 Ferrosoferric oxide film

Structure

Bushing type

MJB >> MJB-BL , MJB-GR , MJB-RD , MJB-WH , MJB-EBL , MJB-EGR , MJB-ERD , MJB-EWH


Characteristics

  • Applicable motors
    Tight fit Easy Fit
    Servomotor
    Stepping Motor
    General-purpose motor

    ?: Excellent : Very good

  • Property
    Tight fit Easy Fit
    High torque
    Allowable Misalignment
    Vibration absorption
    Electrical insulation
    Assembling
    Allowable operating temperature -20℃ to 60℃ -20℃ to 60℃

    ?: Excellent : Very good

  • This is a jaw type flexible coupling.
  • This superior high torque transmission is the most appropriate for the spindle of a machine tool.
  • Excellent flexibility allows eccentricity, and angular misalignment and vibration to be accepted.
  • It has electrical insulation. Resistance value: not less than 2 M?.
  • There are four types of sleeve hardness. Please select desirable units according to usage conditions including torque and misalignment.
  • Since the sleeve’s vibration absorption can raise the gain of a servomotor, tight fit can achieve high responsive operation exceeding the Disk coupling.
  • Easy fit allows you to assemble and partition the hub and sleeve smoothly. This allows you to reduce the time of assembling the unit and maintenance.
  • Sleeve type

Application

Machine tool / Spindle

Selection

The area bounded by the shaft diameter and rated torque indicates is the selection size.



Selection example

In case of selected parameters of shaft diameter of ? 18 and load torque of 16 N•m, the selection size for MJB-**-BL,MJB-**-EBL is MJB-55-BL,MJB-55-EBL

Ambient Temperature / Temperature Correction Factor

Ambient temperature Temperature correction factor
-20℃ to 30℃ 1.00
30℃ to 40℃ 0.80
40℃ to 60℃ 0.70

Sleeve Details

Mounting / Removing

Mounting

1.Clean up the fitting surfaces of hub, outer ring and shaft.
2.Apply light oil thinly on the surfaces. Avoid molybdenum base oil as it reduces the fastening power seriously.
3.Insert the shaft to the dimension L.?Table 1

4.Tighten the hexagon socket head bolts with 50% of the tightening torque inTable 1, each for once, following the sequence in Fig.1
5.In the same sequence as in?, tighten the hexagon socket head bolts with 100% of the tightening torque inTable 1, each for once.

6.Tighten all hexagon socket head bolts with the tightening torque inTable 1, following the sequence in Fig.2


7.Repeat ?until all hexagon socket head bolts get securely fixed.
As a guide, the rotation of a hexagon socket head screw, when tightened, should be less than 20 degrees.

Table 1

Part Number L Hex Socket Head Cap Screw Screw Tightening Torque(N・m)
Diameter of Thread Number of bolts
MJB-40 25 M4 6 4
MJB-55 30 M5 4 8.5
MJB-65 35 M5 8 8.5
MJB-80 45 M6 8 14
MJB-95 50 M8 8 35

Removal

1.Disassemble the hub and the sleeve.

2.Confirm that there is no torque or thrust load, then loosen all hexagon socket head bolts completely and remove them.


3.Insert one of the removed bolts in ?to a forcing tap, and tighten little by little, avoiding uneven clamping.


4.Repeating 3.makes the tightening torque will get very small. Remove the coupling from the shaft, as the fastening force from the tapered surface is reduced.

!!! Use a torque wrench to tighten bolts.

Slip Torque

Concerning the sizes shown in the following table, please note that the shaft’s slip torque is smaller than the max. torque of MJB .

Part Number Bore(mm)
10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50
MJB-55 32.8 54 75.2 117 138                                  
MJB-65       161 171 181 202 212 222 243 264 274 305 325 346 377            
MJB-80                 285 335 385 411 486 500 500 500 500 500 500 500    
MJB-95                       500 500 500 500 500 500 500 500 500 500 500

These are test values based on the condition of shaft’s dimensional allowance: h7, hardness: 34 – 40 HRC, and screw tightening torque of the values described in MJB Dimension table.

Change in static torsional stiffness due to temperature




This is a value under the condition where the static torsional stiffness at 20?C is 100%.
The change of torsional stiffness within the range of allowable operating temperature is as shown in the graph.
Before using the unit, be aware of the deterioration of responsiveness.

Eccentric Reaction Force




Download PDF Catalog1
Download PDF Catalog2
Download PDF Technical Data