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High-rotation return rollers, Guide flange | TKK Corporation


TSUBAKI Top chain components
High-rotation return rollers, Guide flange

These return rollers use an engineering plastic having low resistance to the shaft on the inner circumference.

Use return rollers on the return way of the conveyor to support the top surface of the chain.

These rollers are effective in situations where damage to the top surface of the chain slats must be avoided, or to deaden noise on the return way of the chain.

Bearing types that suppress the occurrence of wear debris under dry conditions are also available.

 

High-rotation return rollers Line-up

High-rotation return rollers TP-IR60

Model No.: TP-IR60

  • Material: Polyamide, High-friction polyamide
  • For dry conditions

*Should not be used under wet conditions.
*For use at chain speeds of less than 50 meters/minute.

 

High-rotation return rollers TP-IR18

Model No.: TP-IR18

  • Material: Polyamide, High-friction polyamide
  • For dry conditions

*This is a made to order item.
*Should not be used under wet conditions.
*For use with BTC4-500-M

 

High-rotation Split-Hub Return Roller (no guide flange)

Model No.: TP-C121963RNT-RR (φ15.5mm), TP-C121966RNT-RR (φ20.5mm)

  • Material: Shaft/sides=High-density polyethylene, Outer circumference=Thermoplastic rubber
  • For wet and dry conditions
  • TP-C121966RNT-RR is for use with wide chains.

*For use at chain speeds of less than 50 meters/minute.
*Equivalent to MB

MB613-615342-RR (φ15.5mm)
MB613-615372-RR (φ20.5mm)

 

High-rotation Split-Hub Return Roller (with guide flange)

Model No.: TP-C121967RNFT-RR(φ15.5mm), TP-C121970RNFT-RR (φ20.5mm)

  • Material: Shaft/sides=High-density polyethylene, Outer circumference=Thermoplastic rubber
  • For wet and dry conditions
  • TP-C121970RNFT-RR

*For use at chain speeds of less than 50 meters/minute.
*Equivalent to MB
MB614-615382-RR (φ15.5mm)
MB614-615412-RR (φ20.5mm)

 

High-rotation return rollers (with internal bearings in shaft hole)

Model No.: TP-RR50

  • Material: Special resin
  • Uses a bearing in the bore to minimize the generation of wear dust.

*Should not be used under wet conditions.
*This is a made to order item.
*For use at chain speeds of less than 50 meters/minute.

 

Guide Flange Line-up

Guide Flange (For TP-IR60)

Model No.: TP-GF70

  • Material: Antistatic polyacetal
  • For use with TP-IR60

*This is a made to order item.

 

Return roller installation examples

Disc Plates/Guide Flange

2 return rollers and spacers

Split-Hub Return Roller (with flange)

When the direction of travel between two strands of chain is backward, or their speeds are different

 

  • Use PVC pipe or similar material instead of the spacer shown above to adjust the distance between return rollers when the plate width is greater than 83mm.
  • Return rollers for stainless steel top chain will not rotate when combined with plastic chain, and may cause uneven wear of top plate surfaces.
  • See illustration below for wide width Top Chain.

Notice: Curved frame end sections should not be in the inner side of the guide width.