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Air-Assisted Airless Pneumatic Sprayers | TKK Corporation


Air-Assisted Airless Pneumatic Sprayers

Air-Assisted Airless Pneumatic Sprayers


Merkur Air-Assist and Airless Packages

Merkur Air-Assist and Airless Packages

High Performance Fine Finish Pump Packages

Airless and air-assisted fine finish pump packages to improve productivity, reduce costs & lower emissions

Achieve the right flows at the right pressures to fit all of your spraying needs. With four air motor sizes and 13 different
models to choose from, the new and improved Merkur fine finish pump packages are designed to improve productivity,
reduce costs, lower emissions and provide consistent, high quality finishes for all of your demanding applications.

The Merkur pump packages are proven to outperform and outlast other pumps in their class.

Features

Merkur Air-Assist and Airless Packages
  • Highest technology air motor on the market
  • Low air consumption for increased efficiency
  • Muffler provides low operating noise levels
  • External valve access allows for easy servicing and online replacement to minimize downtime
  • Operator Control Panel located at operator height for easy setting and monitoring
  • Throat seal and rod enclosure protects pumped material and wet cup from contamination but can be easily removed
    to monitor and service

Specifications

Merkur Displacement Pumps
Maximum Operating Temperature 160°F
Stroke Length 2.5 in
Wetted Parts Stainless Steel, Tungsten Carbide, UHMWPE, PTFE
Maximum Working Fluid Pressure
Model LW025A 3000 psi
Model LW050A 4500 psi
Model LW075A 4800 psi
Model LW100A 3600 psi
Model LW125A 2900 psi
Model LW150A 2400 psi
Fluid Inlet Size
Model LW025A 1/2 npt
Model LW050A, LW075A, LW100A 3/4 npt
Model LW125A, LW150A 1 npt
Fluid Outlet Size
Model LW025A, LW050A, LW075A, LW100A 3/8 npt
Model LW125A 1/2 npt
Model LW150A 3/4 npt
Merkur Heated Spray Packages
U.S.
Maximum fluid working pressure See Models table on page 5
Maximum pump air inlet pressure 100 psi
Maximum gun working pressure 100 psi
Ratio See Models table on page 5.
Ambient air temperature range 35°F–120°F
Maximum fluid temperature 160°F
Sound data See Technical Data in air motor manual 312796
Wetted parts Displacement pump: Stainless steel, tungsten carbide with 6% nickel, UHMWPE, PTFE. Spray gun: See
Manual 3A0149 (AA guns) or Manual 312145 (XTR gun). Fluid hoses: nylon. Suction assembly: stainless
steel, nylon. Fluid filter: See Manual 307273. Heater: Stainless steel. Back pressure regulator:
See Manual 306860. Back pressure valve: See Manual 307892. Drain valve: stainless steel, nylon

Merkur Non-Heated Spray Packages
U.S.
Maximum fluid working pressure See Models table on page 6.
Maximum pump air inlet pressure 100 psi
Maximum gun air inlet pressure 100 psi
Ratio See Models table on page 6.
Ambient air temperature range 35°F–120°F
Maximum fluid temperature 160°F
Sound data See Technical Data in air motor manual 312796
Wetted parts Displacement pump: Stainless steel, tungsten carbide with 6% nickel, UHMWPE, PTFE. Spray gun: See
Manual 3A0149 (AA guns) or Manual 312145 (XTR guns). Fluid hoses: nylon. Suction assembly: stainless
steel, nylon. Fluid filter: See manual 307273. Drain valve: stainless steel, nylon
Merkur Electrostatic Spray Packages
U.S.
Maximum Fluid Working Pressure See Models table in instruction manual
Maximum Fluid Inlet Pressure(Bellows) 15 psi
Maximum Pump Air Inlet Pressure 100 psi
Maximum Gun Air Inlet Pressure 100 psi
Ratio See Models table in instruction manual
Ambient Air Temperature Range 35-120°F
Maximum Operating Temperature 120°F
Sound Data See Technical Data in air motor manual 312796.
Wetted Parts (displacement pump) See manual 312792 (Merkur) or 312793 (Merkur Bellows).
Wetted Parts (spray gun) See manual 3A2495.
Wetted Parts (fluid hoses) nylon
Wetted Parts (suction assembly) stainless steel, nylon
Wetted Parts (fluid filter) See manual 307273.
Wetted Parts (drain valve) stainless steel, nylon

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Merkur ES Spray Packages

Merkur ES Spray Packages

Air-Assist and Airless Spray Packages

Choose between air-assist and airless spray technologies in 15:1 or 30:1 ratios

The Merkur ES is one of the most efficient sprayers designed to use less material than the competition and to reduce
air usage and pulsation.

Features

Merkur ES Spray Packages
  • Quick flush system requires less than 1 minute to flush
  • 45% less material to fill the system than the leading competitors
  • 2 to 10 years of proven reliability on key system components
  • Delivers a superior, consistent spray finish
  • Low profile spray package makes it easy to transport
  • Easily set and monitor air control, plus an integrated carrying handle for transport
  • Air motor provides consistent finishes with smooth, rapid changeover
  • Suction hose and strainer leaves less material in the supply container
  • Lightweight, flexible 1/8 in fluid hose reduces material and solvent usage

Specifications

Merkur ES Spray Packages
Maximum Air Input Pressure 100 psi
Maximum Fluid Temperature 160°F
Ambient Air Temperature Range 35–120°F
Package Air Inlet Size 3/8 npt(f)
Package Fluid Outlet Size 1/4 npsm(m)
Maximum Motor Speed 240 cpm
Maximum Spray Tip Orifice Size .019 in
Maximum Fluid Working Pressure
Models 24F150, 24F151, 24F158, 24F159 1500 psi
Models 24F152, 24F153, 24F154, 24F155, 24F156, 24F157 3000 psi
Ratio
Models 24F150, 24F151, 24F158, 24F159 15:01
Models 24F152, 24F153, 24F154, 24F155, 24F156, 24F157 30:01:00
Sound Data
24G693 Air Motor (Models 24F150, 24F151, 24F158, 24F159)
Sound Power 83.2 dBA
Sound Pressure 76.5 dBA
24G694 Air Motor (Models 24F152, 24F153, 24F154, 24F155, 24F156, 24F157)
Sound Power 84.5 dBA
Sound Pressure 77.9 dBA
Wetted Parts
Models 24F150, 24F151, 24F154, 24F155, 24F156, 24F157 Stainless steel, nickel plated carbon steel, tungsten carbide, PTFE, acetal, leather, ultra high molecular
weight polyethylene
Models 24F152, 24F153, 24F158, 24F159 Stainless steel, tungsten carbide, PTFE, acetal, leather, ultra high molecular weight polyethylene
Spray guns See applicable gun manual.
Fluid hose Nylon, plated or stainless steel
Suction assembly Stainless steel, nylon, acetal, fluoroelastomer, polyethylene

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